Boston Scally cap sizes, panel styles & product details
Compare Boston Scally cap charts by panel count, head measurements, materials, returns and exact product options.
Boston Scally cap sizes vary by panel style.
The current Original 5-Panel and Bareknuckle 6-Panel product pages publish different head-circumference ranges for some of the same labels. Boston Scally's FAQ says sizing can vary by cap style, so compare the chart on the exact product instead of treating one range as universal.
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| Size label | Original 5-Panel chart | Bareknuckle 6-Panel chart |
|---|---|---|
| XS | 53–54 cm / 20–21 in · cap size 7 | 54–55 cm / 21–21.6 in · cap size 7 |
| S | 55–56 cm / 21.6–22 in · cap size 7¼ | 56–57 cm / 22–22.5 in · cap size 7¼ |
| M/L | 57–59 cm / 22.5–23 in · cap size 7½ | 58–59 cm / 22.8–23 in · cap size 7½ |
| XL | 60–61 cm / 23.6–24 in · cap size 7⅝ | 60–61 cm / 23.6–24 in · cap size 7⅝ |
| 2XL | 62–63 cm / 24.5–24.8 in · cap size 8 | 62–63 cm / 24.4–24.8 in · cap size 8 |
| 3XL | 64 cm / 25.1 in · cap size 8½ | 64+ cm / 25+ in · cap size 8½ |
Measure head circumference, then keep fit advice with its date and source.
Boston Scally's product-page instructions place a tape just above the eyebrows and ears, recommend measuring again and using the largest reading; the FAQ also says cap sizing is best done in centimeters. Keep the original unit alongside any conversion.
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| Source guidance | What it says | How to preserve it |
|---|---|---|
| Current product pages and FAQ | The between-size choice is a preference: down for a snugger fit or up for more room. A tight fit may stretch about 0.5 cm after wear. | Attach the recommendation to its page and review date; do not present it as a measured fit result. |
| Scally Cap Styles article · August 8, 2019 | The article says to size up between sizes. | This older advice differs from the product pages and FAQ. Show the discrepancy and consult the exact product chart rather than resolving it into a universal rule. |
| Measurement method | Use a tape or string around the head; product pages specify just above the eyebrows and ears, with repeat measurement. | Keep circumference, unit, size label and cap-style chart together; a numeric hat size alone loses the measurement context. |
Panel count describes a shape, not a size or fabric.
Boston Scally's style guide describes four constructions. These are the brand's design descriptions; panel count does not replace the product's material or size chart.
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| Construction | Boston Scally's description | Keep separate |
|---|---|---|
| Single panel | Lower profile and form fitting, with the top panel running front to back. | Record panel style independently from the specific product name and circumference chart. |
| Five panel | Narrower sides and a rounder back, with a slightly extended brim and increased depth. | The reviewed Original 5-Panel has its own posted size chart and Wool Blend material field. |
| Six panel | Rounder appearance, more depth, slimmer sides and a more substantial brim. | Do not assume its circumference table matches a five-panel cap. |
| Eight panel | A larger profile with an old-school look and a narrower brand fit. | Use the exact eight-panel product's current material, color and size chart. |
Preserve material and options on the exact product record.
Panel style, product name, color, material and selected size describe different attributes. The current examples show how each exact listing carries these fields; do not generalize either listed material across Boston Scally caps.
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| Official product example | Published product details | Comparison boundary |
|---|---|---|
| The Original 5-Panel — Grey Herringbone | 5-Panel; Grey Herringbone; Wool Blend | The page also shows the five-panel chart; its material is product-specific. |
| The Bareknuckle — Black | 6-Panel; black with a special-edition boxer emblem; Woven Poly Blend | The emblem/color label and six-panel size table belong to this model. |
{
"example_status": "editorial_normalization_not_datawebot_output",
"brand": "Boston Scally",
"product_name": "The Original 5-Panel",
"style": "5-Panel",
"color": "Grey Herringbone",
"material": "Wool Blend",
"selected_size": {
"label": "M/L",
"head_circumference_cm": "57–59",
"cap_size": "7½",
"chart_source": "Original 5-Panel product page"
},
"observed_at": "2026-10-03",
"source_url": "https://www.bostonscally.com/products/original-5-panel-boston-scally-cap"
}Brand audience, manufacturing and returns need their own fields.
The FAQ describes the caps as unisex, says caps for children are offered, and says products are designed in the U.S. with final assembly in the PRC. The Terms of Sale and FAQ state return details at different levels; keep each condition with its source. The Boston name is not evidence that a cap was made in Massachusetts or the United States.
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| Topic | Published information | Scope |
|---|---|---|
| Audience | Caps are described as unisex; kids' caps are also offered. | Record audience/category from the specific product listing. |
| Manufacturing | The FAQ says products are designed locally in the U.S. and final assembly is in the PRC. | Keep design location distinct from final assembly/manufacturing origin. |
| Terms of Sale · last modified March 11, 2026 | Return, store credit or exchange within 30 days of receipt; an original-method refund deducts $8.95, a Boston Scally gift-card refund is full, and Last Call items are final sale. Sitewide-sale items remain return/exchange eligible. | Attribute these posted Terms separately; retain the stated date and Last Call exception. |
| FAQ · checked October 3, 2026 | Requires items to be new/unworn and accompanied by the original receipt; describes a 30-day period from delivery, excludes original shipping from refunds and gives domestic-portal versus international-contact guidance. | These handling/condition details are FAQ wording; do not collapse them into an uncited product fit rule. |
The Terms of Use state limits on automated access.
The posted Terms of Use, last modified June 8, 2022 and checked October 3, 2026, limit Website use to personal, non-commercial use and prohibit robot, spider or other automatic-device access for any purpose, including monitoring or copying; manual monitoring/copying without prior written consent is also restricted. The robots.txt request returned an internal error during this review, so this page makes no crawler-allowance claim. This is source attribution, not a legal interpretation.
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| Evidence | What is visible | How to treat it |
|---|---|---|
| Terms of Use | Personal/non-commercial-use wording and restrictions on automated access; last modified June 8, 2022. | Attribute the language and date to the source Terms; check the current page before any collection or reuse plan. |
| robots.txt | Not retrievable from the official robots.txt URL on October 3, 2026. | Do not infer crawler permission from an unavailable file or from an unlisted bot name. |
Content reviewed 2026-10-03.